Crushing & Screening Plants
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Hailstone offering the complete set of activities starting from order generation process, project execution to after sales support. As per your requirement, we have the capability to provide complete solutions in the field of crushing, screening, and washing processes
Crushing & Screening Plants

Whether you need a single crusher, a multistage process or a complete plant, we assist you with the right design for the most cost-effective crushing process. You get a new stationary plant that has been built to precise engineering specifications that are tried, tested and proven, thus reducing the investment risk factor. Erection and commissioning lead times are significantly reduced, leading to a faster return on investment and also lower operating costs.

Process planning

The planing of process starts from the application the products that are needed, and the properties of feed material have to be known. The most important properties of feed material that effect on the crushing process planning are feed fraction, moisture content, material density, material crushability and material abrasiveness.

Design

Hailstone has the experience of decades in the planning of complete crushing and screening systems. This makes us the most proven provider of plant design with each plant being different, we use state of the art digital design to layout and adapt each customer’s plant design to your unique site.

Equipment manufacturing

Being focused on cutting-edge technology and uncompromising quality control and working to these standards, Hailstone ensures the same quality and professionalism to the systems projects as seen in our production facilities. 

Project Management

In addition to our engineering capabilities, Hailstone has the project management expertise to fully manage and control all aspects of your project. This includes initiating, planning, executing, monitoring, controlling, and close-out. Our project manager will handle all contracts, project scheduling, risk management, and integration of all purchased equipment. We will meet with you at the beginning of the project and be fully involved through the closeout and final acceptance.

Installation

One of the most critical areas of the project is the on-site installation. Hailstone’s erection group consists of highly skilled and experienced field service technicians who are proven professionals uniquely qualified to provide you with the expertise and ability to completely install and commission your tailored crushing plant.

Training, Continuous service and support

Training will be provided when the installation is completed and startup is in process. During the commissioning of the equipment, we will work closely with your electrical and mechanical staff making sure they fully understand the operation and maintenance of the system.

Hailstone also supports customers in evaluating the best way to perform operations and maintenance activities with the process optimization services.

 

Tailored Stationary Plants

Hailstone’s engineering expertise is that has been developed to deliver a fully tailored aggregates crushing and screening plant. sophisticated project tools, our experienced engineers will arrange the appropriate equipment into a balanced system to provide you with the high-quality end-products you require, at the lowest cost per ton. Our tailored stationary plant expertise is highly focused upon the larger ton per hour project like 300 TPH & 400 TPH plants.

We offer
- Comprehensive process solutions
- Proven design expertise
- Broad product range
- Project management and optimization

 

 

 

Modular Stationary Plants

Whether you are looking for an easy or complex plant, one crushing stag or three crushing stages, there’s a configuration for your need from. All modules are pre-engineered, pre-built, pre-wired and pre-tested to operate on a small footprint with low civil structure and operating costs to meet interchangeably with fast, easy on-site assembly and minimal wiring. Plus, the modules and components can be easily transported across the world.

Hailstone modular plants deliver:
- Rapid installation with a compact footprint
- Truly modular design with unparalleled flexibility
- Integrate with existing plant configuration
- Compact – can be transported in containers and by road

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Skid mounted plants

Skid mounted plants are those on which more than one equipment is mounted on a skid and they work as a single unit in combination with others. Skid is being transported as a single unit and later equipment will be assembled over it, at site depending on the combinations.

Rapid installation with a compact footprint.

Integrate with existing plant configuration.

PRODUCT PROJECT COMPONENTS CAPACITY
Skid mounted 150 FMJ120, FMC180, FMV7X 150 TPH
Skid mounted 200 FMJ120, FMC200, FMV7X 200 TPH

 

 

Portable plants

Portable plants are the most convenient way to build even complex crushing and screening processes. They are very easy to move from site to site. portable plants can be equipped with various jaw, cone, horizontal and vertical impact crushers, screens and feeders.

High-quality components make the units very reliable and productive.

Primary Plants

These plants are composed of a JC Series jaw crusher or impact crusher, vibrating feeder with grizzly and a product belt conveyor.

Secondary & Tertiary Plants

These plants are composed of a Screen, EC or HF series cone or VSI crusher

PRODUCT PROJECT COMPONENTS CAPACITY
Wheel mounted 150 WMJ120, WMC180, WMV7X 150 TPH
Wheel mounted 200 WMJ120, WMC200, WMV7X 200 TPH

 

 

Mobile plants

Stationary primary crushers, as their name suggests, are permanently located in one site, often some distance from the quarry or mine work face, and are serviced with rock/ore by a system of attendant off -highway haulers that will increase the production cost by transportation. Replacing the conventional plant with mobile crushing equipment offers considerable benefits, including less quarry traffic, less dust and noise and exhaust emissions. All this combines to create a safer and cleaner working environment.

With their lower capital and operating costs, flexibility of siting and elimination of the need for haulers and haul roads, mobile crushing plants off er an attractive alternative to the traditional stationary crusher.

Primary Plants

These plants are composed of a JC Series jaw crusher or impact crusher, vibrating feeder with grizzly and a product belt conveyor.

Secondary & Tertiary Plants

These plants are composed of a Screen, EC or HF series cone or VSI crusher

 

Sand-xv Plants

Combo plants are those on which whole equipment except VSI are mounted on a skid and it work as a single unit in combination with VSI. Skid is being transported as units on skids and later equipment will be assembled over it at site depending on the combinations.

Number of supporting columns are minimum making it simpler with civil foundations. These plants are mainly used in Sand Manufacturing stages

PRODUCT PROJECT COMPONENTS CAPACITY
Sand-xv75, 75+, 132, 132+, 160,160+ VSI EP7x 75, 132, 160 50 - 150 TPH
Sand-xv225, 225+, 320, 320+ VSI EP8x 225, 320 200 - 300 TPH

 

 

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